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See the Difference: Traditional Folding vs. the Thalmann TD 150

See how much time, money and headcount you could save by switching to automated folding — no spreadsheet required.

How long it currently takes them to produce one part.
Total time spent daily in their current process.
Total Rollforming processes each part in 49 seconds.
Total time spent using Total Rollforming’s solution.
Efficiency Gains

Production Output Gains

Daily Output (Parts)
Weekly Output (Parts)
Annual Output (Parts)

Labour Cost Reduction

Daily Saving (AUD)
Weekly Saving (AUD)
Annual Saving (AUD)

Performance Comparison

Seconds per PartTotal Hours per DayNumber of Operators
Your Process
Total Rollforming
to achieve the same output		49 sec1 Operator
Saving

Estimated Cost Savings and Production Gains

Daily Labour Cost Savings:

Based on an industry average hourly rate of $33 AUD per operator. This figure is based on industry averages gathered from client conversations.

This figure combines two types of savings:
– Time saved for the operator still completing the task (multiplied by their hourly rate)
– Full daily cost of any operators who are no longer required
The two are added together to calculate your total daily saving.

Annual Labour Cost Savings:

This multiplies your total daily saving by 260 working days to estimate the annual labour cost impact based on a standard operational calendar.

Potential Increase in Production Capacity:

This indicates how much additional output you could achieve by reallocating the time saved each day back into production, without increasing hours or labour.

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How Total Rollforming Achieves 49-Second Cycle Time

The Total Rollforming solution streamlines production into four key steps, reducing wasted time and improving consistency.

  • Loading: 13 sec
  • Hemming: 12 sec
  • Flipping: 14 sec
  • Bending (3 bends): 10 sec

Total Cycle Time: 49 seconds per part.

https://www.youtube.com/watch?v=tvgNRFah7C0