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Australia
6/20 Bundaroo Street
Bowral, NSW, 2576
Australia
Ph: +61 488 260 004

New Zealand
2 Carpenter Road East
Tāmaki Auckland, 2013
New Zealand
Ph: +64 21 656 058

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Rollformers Old

IMPORTANT: Please lock out the machine before doing the visual inspection of the line. Once the visual inspection has been completed, remove the lock out for testing of components / functionality.

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Step 1 of 3

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Your Email Address*

Minimum Checks Required *

Safety Checks

Is the machine empty of all material and ready for inspection?*

Yes

No

Comments [Is the machine empty of all material and ready for inspection?]

Are all fixed guards securely in place to prevent access to moving parts?*

Yes

No

Comments [Are all fixed guards securely in place to prevent access to moving parts?]

Are all safety sensors, limit switches, and interlocks working correctly?*

Yes

No

Comments [Are all safety sensors, limit switches, and interlocks working correctly?]

Are emergency stops clearly accessible and working properly?*

Yes

No

Comments [Are emergency stops clearly accessible and working properly?]

Is the area around the machine clear of slip or trip hazards?*

Yes

No

Comments [Is the area around the machine clear of slip or trip hazards?]

Are warning labels, safety signs, and decals clear and readable?*

Yes

No

Comments [Are warning labels, safety signs, and decals clear and readable?]

Mechanical Checks

Are all rollforming stations free from wear, cracks, or damage?*

Yes

No

Comments [Are all rollforming stations free from wear, cracks, or damage?]

Are rolls clean and properly aligned with no build-up or scoring?*

Yes

No

Comments [Are rolls clean and properly aligned with no build-up or scoring?]

Are chains, gears, and couplings secure and tensioned correctly?*

Yes

No

Comments [Are chains, gears, and couplings secure and tensioned correctly?]

Are all lubrication points clean, accessible, and topped up where needed?*

Yes

No

Comments [Are all lubrication points clean, accessible, and topped up where needed?]

Is the machine running smoothly without any unusual noises or vibrations?*

Yes

No

Comments [Is the machine running smoothly without any unusual noises or vibrations?]

Is the gearbox oil level correct and topped up if required?*

Yes

No

Comments [Is the gearbox oil level correct and topped up if required?]

Are the drive motors running smoothly and not overheating?*

Yes

No

Comments [Are the drive motors running smoothly and not overheating?]

Has the machine been cleaned inside, and any debris removed?*

Yes

No

Comments [Has the machine been cleaned inside, and any debris removed?]

Electrical Checks

Are all panel covers closed securely and locked where needed?*

Yes

No

Comments [Are all panel covers closed securely and locked where needed?]

Is the cable free from signs of overheating, wear or damage?*

Yes

No

Comments[Is the cable free from signs of overheating, wear or damage?]

Are all electrical connections, cable glands, and enclosures secure, clean, and IP-rated where required?*

Yes

No

Comments [Are all electrical connections, cable glands, and enclosures secure, clean, and IP-rated where required?]

Are isolators clearly labelled and working correctly?*

Yes

No

Comments [Are isolators clearly labelled and working correctly?]

Are all panel buttons, indicators, and screens functioning as expected?*

Yes

No

Comments [Are all panel buttons, indicators, and screens functioning as expected?]

Is the PLC and automation equipment responding normally?*

Yes

No

Comments [Is the PLC and automation equipment responding normally?]

Is the HMI or touchscreen working and showing accurate settings?*

Yes

No

Comments [Is the HMI or touchscreen working and showing accurate settings?]

Pneumatic & Hydraulic Systems

Pneumatic Systems

Are all air hoses in good condition with no leaks?*

Yes

No

Comments [Are all air hoses in good condition with no leaks?]

Has the regulator been checked?*

Yes

No

Comments [Have filters and regulators been cleaned or changed?]

Are cylinders moving smoothly without sticking or misalignment?*

Yes

No

Comments [Are cylinders moving smoothly without sticking or misalignment?]

Hydraulic Systems

Are all hydraulic hoses in good condition with no leaks?*

Yes

No

Comments [Are all hydraulic hoses in good condition with no leaks?]

Is pressure reading within normal range?*

Yes

No

Comments [Is pressure reading within normal range?]

Have filters been cleaned or changed?*

Yes

No

Comments [Have filters been cleaned or changed?]

Is the hydraulic oil level correct and in good condition?*

Yes

No

Comments [Is the hydraulic oil level correct and in good condition?]

Are cylinders moving smoothly without sticking or misalignment?*

Yes

No

Comments [Are cylinders moving smoothly without sticking or misalignment?]

Lubrication Summary

Lubrication Point

Chain Drive

Action Taken

Lubricated

Note

Lubrication Point

Guide Rails

Action Taken

Cleaned & Oiled

Note

Lubrication Point

Gearbox

Action Taken

Topped Up

Note

Post Maintenance Function Test

Does the rollformer start and stop correctly?*

Working

Not Working

Comments [Does the rollformer start and stop correctly?]

Does it run without faults or alarms?*

Working

Not Working

Comments [Does it run without faults or alarms?]

Do sensors and interlocks work during a dry run?*

Working

Not Working

Comments [Do sensors and interlocks work during a dry run?]

Does material feed through without jamming or tracking issues?*

Working

Not Working

Comments [Does material feed through without jamming or tracking issues?]

Are all safety systems working during operation?*

Working

Not Working

Comments [Are all safety systems working during operation?]

Have test profiles been checked for alignment and quality?*

Working

Not Working

Comments [Have test profiles been checked for alignment and quality?]

Are formed profiles accurate and within spec?*

Working

Not Working

Comments [Are formed profiles accurate and within spec?]

Final Checks

Have all tools, scrap material, and loose parts been removed from the machine?*

Yes

No

Comments [Have all tools, scrap material, and loose parts been removed from the machine?]

Have all add-on or retrofitted parts been checked and confirmed safe to use?*

Yes

No

Comments [Have all add-on or retrofitted parts been checked and confirmed safe to use?]

Closing Comments

Work Completed Today (if applicable)*

Recommendations*

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Quote Approvals

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If you’ve got a photo that helps show any issues, feel free to upload it here (optional).

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PO

Add the customers PO for the job if you have it, if not, leave blank

Did you add any relevant notes about the service?

Did you record all consumables used during the PM?

Have you accurately accounted for all time spent on the job?

If a Purchase Order (PO) was available, has it been recorded?

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Allocated/Resolved

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Australia
6/20 Bundaroo Street
Bowral, NSW, 2576
Australia
Phone: +61 488 260 004
New Zealand
2 Carpenter Road,
East Tāmaki, Auckland, 2013
New Zealand
Phone: +64 21 656 058

Work inquiries
Interested in working with us?
solutions@totalrollforming.com

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