Folding Machines

Long Folding Machines

Thalmann TD Series | Long Folding Machines

Categories: Folding Machines, Long Folding Machines

The Thalmann TD Double Folder is a high-performance long folding machine built for fast, precise sheet-metal folding. Designed for architectural and roofing applications across Australia and New Zealand, it combines Swiss engineering with advanced automation for superior productivity and accuracy.

With patented Dynamic Folding Technology (DFT), the TD performs up- and down-folding in a single operation. This reduces handling, shortens cycle times and increases throughput – helping fabricators cut labour costs and speed up project delivery.

Its fully automated double-gripper system positions complex profiles precisely through each fold, ensuring consistent results and eliminating costly rework – every profile is ready for installation the first time.

Built in Switzerland with over 70 years of Thalmann expertise and supported by the CIDAN Machinery Group’s 118-year heritage, the TD sets the benchmark for quality, durability and performance in sheet-metal folding machines ANZ – establishing a new standard in metal processing equipment ANZ.

Key Features and Capabilities

Dynamic Double Folding: Patented DFT delivers up- and down-folding in a single cycle, boosting speed and reducing manual handling.
Fully Automated Gripper System: Dual multi-section grippers secure and position material accurately through complex, high-speed sequences.
Versatile Capacity: Handles material thicknesses up to 2.0mm and working lengths up to 12,200mm – ideal for architectural and roofing profiles across ANZ.
Advanced Automation: Intelligent control and synchronised motion reduce operator involvement – enabling one operator to manage multiple production tasks with consistent accuracy.

Thalmann TD Double Folder offers unmatched precision and versatility in sheet metal folding, designed for efficient, high-quality production in any industrial setting.

Thalmann TD Series | Long Folding Machines

Safety and Ease of Use

Operator Safety Features

Reliable Control Systems: CNC touchscreen control and proven Thalmann software deliver precision and repeatable accuracy.
Flexible Configuration: Supports diverse production requirements across Australia, New Zealand and the Pacific region.

Comprehensive Safety Features

Safety-Focused Design: Features guarding systems, emergency stops and optional safety audits for secure operation.
Enhanced Visibility: Integrated bending lights and workflow aids increase operator awareness and reduce risk.
Compliance & Expertise: Supported by Total Rollforming’s local service and global safety standards across ANZ.

Ergonomic and User-Focused Design

User-Friendly Interface: Simplifies complex folding operations through intuitive, easy-to-navigate controls.
Flexible Application: Adapts seamlessly to a wide range of sheet-metal production setups across ANZ.
Ergonomic Workflow: Reduces operator strain and enhances overall efficiency for safer, faster operation.

Model	Thalmann – TD Double Folder
Automation	Fully Automated with optional loading & flipping systems
Control System	CNC Touchscreen with Graphical Interface
Material Thickness (Max)	2.0mm (TD200)
Max Length	Up to 12,200mm
Safety Features	Laser Barriers & Light Curtains
Software Integration	WiFi/LAN, nuIT Interface & M-Guard Remote Service

Why?
Service & Support
Maintenance & Reliability
Additional Resources

Why Choose the TD Double Folder?

Engineered for Speed: Patented Dynamic Folding Technology (DFT) enables up- and down-folding in a single operation – reducing manual handling and streamlining workflow.
Advanced Gripper System: Fully automated double grippers with multi-section handling secure material throughout rapid folding cycles for consistent accuracy.
Versatile Capacity: Handles material thicknesses from 1.25–2.0mm and working lengths up to 12,200mm – ideal for large-scale architectural and roofing projects across ANZ.
Swiss Reliability: Built in Switzerland under the CIDAN Machinery Group’s 118-year legacy – combining craftsmanship, innovation and automation expertise.
Automation Advantage: Designed to enhance efficiency, enabling streamlined production with reduced operator input and consistent quality.

Comprehensive Service and Support

At Total Rollforming, we are committed to providing exceptional service—from initial installation to long-term maintenance and technical support. Our goal is to ensure your Thalmann TD Double Folder operates at peak performance throughout its lifespan.

Training Programs: Comprehensive training empowers operators to use the machine efficiently and maximise productivity.
Expert Installation: Our team ensures your machine is installed and configured for optimal performance right from the start.
24/7 Customer Support: Available around the clock to assist with questions, technical issues, and troubleshooting needs.

With ongoing support and a reliable maintenance programme, Total Rollforming ensures your Thalmann TD continues to run smoothly—delivering consistent, high-quality results for years to come.

Maximise Uptime with Our Maintenance and Reliability Programme

Regular maintenance is essential to extend the life of your equipment and keep your production line performing at its best. Total Rollforming’s comprehensive maintenance programme is designed to prevent downtime and maintain consistent reliability across all operations.

Preventive Maintenance: Routine inspections and scheduled servicing identify potential issues early, reducing costly breakdowns.
On-Site and Remote Support: Whether you require assistance on-site or remotely, our service team ensures minimal disruption to your operations.
Fast Turnaround Repairs: With access to spare parts and quick-response technicians, we restore your machine to full productivity without delay.

With expert technicians and a dedicated service network, Total Rollforming ensures your Thalmann TD operates at peak efficiency—helping you maximise output, maintain uptime, and achieve long-term reliability.

Explore More Resources

Looking for additional details about how our machines can enhance your production? Explore the resources below:

Product Brochure: Download the full brochure for detailed specifications and configuration options.
Video Tutorials: Watch our machines in action and see how they can improve your operations.
Case Studies: Discover how other companies have successfully integrated our machines into their production lines.

These resources provide you with all the information you need to make an informed decision about how our machines can benefit your business.

Electrical Slitter Unit

The electrical slitter unit integrates precision cutting directly into the folding machine – eliminating the need for a separate cutting station. This automation reduces manual handling, minimises setup time, and prevents surface scratches or dents on delicate sheet-metal materials – ensuring cleaner, more accurate results.

Modular Tool Geometry

The modular tool design with a curved lower clamping beam maximises free space and supports 1:2 aspect ratio bends – expanding folding capability for complex sheet-metal profiles and boosting flexibility across diverse industrial and architectural applications.

Hardox

Equip your TD200 or TD150 with HARDOX 400 steel beams for maximum durability in heavy-duty bending. These wear-resistant clamping, base, and folding beams enhance stability, maintain accuracy, and deliver long-term performance – even under continuous industrial use.

Side Loading Device

The side loading device automates sheet loading – boosting production speed and reducing labour costs. With a height-adjustable, heavy-duty table capable of handling multiple parts, sheets can be fed directly from a stack or de-coiler. Compact and efficient, it enhances safety and enables continuous folding with minimal supervision, particularly when paired with the flipping device for full automation.

Extending Handling Table

The automated extending handling table for TD200 and TD150 enables a single operator to process multiple or oversized sheets with ease. It reduces labour costs by up to 50% when paired with loading and flipping systems – while automated positioning enhances repeatability, accuracy, and operator safety.

Integrated Flipping Device

The integrated flipping device automates part rotation – reducing manual handling and operator fatigue. It ensures precise positioning for the next bend, increasing speed, accuracy, and safety. When combined with the side loading system, it delivers a fully automated folding solution that maximises throughput and minimises labour costs.

Vacuum Gripper

This option streamlines complex handling tasks by enabling precise sheet positioning in fully automatic mode – particularly effective for parts with flanges exceeding 38mm in height. It increases operational speed and enhances safety by eliminating manual part adjustments, allowing for more efficient and ergonomic production workflows.

Fast Loader

This feature automates the backgauge positioning process – eliminating manual adjustments and the need for gripper offset. It enables smooth and efficient loading of narrow strips as small as 75mm in automatic mode and significantly increases backgauge speed after part flipping – supporting fully automated profile creation with minimal operator input.

capabilities

We help to create confidence, continuity & care.

Our focus is on reliability that lasts long after delivery — through proactive service, local expertise, and genuine long-term support.

SERVICE

24/7 Customer Support & Training

Expert installation, hands-on training and ongoing assistance ensure peak performance across all double-folding operations. Our service team is available around the clock to keep your production line running smoothly throughout Australia and New Zealand.

ASSURANCE

12 - Month Warranty

Comprehensive 12-month manufacturer warranty on parts and workmanship — backed by the engineering standards of our global manufacturing partners and supported locally through Total Rollforming's service network across Australia and New Zealand.

Thalmann TD Series | Long Folding Machines