Folding Machines

Long Folding Machines

Thalmann TZ Series | Heavy Gauge Folding Machines

Categories: Folding Machines, Long Folding Machines

The Thalmann TZ Single Folder is a high-performance long folding machine built for precise, reliable sheet-metal folding. Designed for architectural façade, cladding and roofing applications, it combines Swiss engineering with intelligent automation to deliver consistent, repeatable accuracy across every profile.

With patented Dynamic Crowning System (DCS) and Vertical Force Drive (VFD) technology, the TZ maintains perfect folding angles and even pressure throughout the working length. Folding accuracy reaches ±0.5°, with a maximum folding angle of 140°. This innovation reduces handling, shortens cycle times and increases throughput – helping fabricators cut labour costs and boost efficiency.

Its precision Torsion Shaft Drive (TSD) keeps both folding beams perfectly synchronised, guaranteeing parallel movement and uniform pressure even on long or thick materials. The result is smoother folding, reduced rework and consistently high-quality parts ready for installation the first time.

Built in Switzerland with over 70 years of Thalmann expertise and supported by the CIDAN Machinery Group’s 118-year heritage, the TZ Series sets a new benchmark for reliability, durability and performance in modern sheet-metal folding technology.

Key Features and Capabilities

Dynamic Crowning System (DCS): Automatically compensates for material deformation, ensuring uniform bending angles and eliminating the “banana effect” for perfect results every time.
Vertical Force Drive (VFD): Provides direct, balanced power transmission for maximum pressing force and consistent folding precision across the full working length.
Torsion Shaft Drive (TSD): Synchronises both sides of the folding beam to maintain parallel motion and even pressure distribution, guaranteeing exact folds on complex profiles.
Versatile Capacity: Handles material thicknesses up to 3mm and working lengths up to 12 200mm – ideal for long panels, façades and architectural applications.
Smart Automation: Advanced CNC control with Thalmann’s DS 3000 software enables graphics-supported programming, allowing one operator to manage multiple folds with exceptional accuracy and efficiency.

Thalmann TZ Series | Heavy Gauge Folding Machines

Safety and Ease of Use

Operator Safety Features

Laser-monitored clamping: Safety laser on the clamping beam provides continuous protection during operation.
Emergency stops and interlocks: E-stops and integrated guarding help prevent unintended movement and improve operator safety.
Safe service access: Clear service points and guarded zones support routine checks without disrupting production.

Comprehensive Safety Features

Guarding and fencing: Fixed and movable guards with safety interlocks support compliant machine operation.
Status and diagnostics: On-screen alerts and guided prompts assist with safe set-up, fault identification and corrective actions.
Standards-aligned design: Built to European machine-safety principles and supported by Total Rollforming service expertise.

Ergonomic and User-Focused Design

User-friendly interface: Intuitive CNC with graphics-supported programming simplifies complex folding tasks.
Adjustable control panel: Tilting and swivelling screen positions improve visibility and reduce operator strain.
Efficient workflow: Intelligent motion control and programmable backgauge reduce handling and streamline production.

Why?
Service & Support
Maintenance & Reliability
Additional Resources

Why Choose the TZ Single Folder?

Dynamic Precision: Patented Dynamic Crowning System (DCS) and Vertical Force Drive (VFD) deliver exceptional folding accuracy of ±0.5°, maintaining even pressure and perfect results across the full working length.
Consistent Performance: The precision Torsion Shaft Drive (TSD) ensures synchronised folding-beam motion and uniform pressure, guaranteeing repeatable accuracy and reduced rework.
Versatile Capacity: Handles material thicknesses up to 3mm and working lengths up to 12200mm – ideal for long panels, façades and complex architectural profiles.
Swiss Reliability: Built in Switzerland under the CIDAN Machinery Group’s 118-year legacy – combining craftsmanship, innovation and automation excellence.
Automation Advantage: Designed to enhance efficiency, enabling streamlined production with reduced operator input and consistent quality.

Comprehensive Service and Support

At Total Rollforming, we are committed to providing exceptional service from the initial installation to long-term maintenance and support.

Training Programs: We offer comprehensive training to empower your operators and ensure your team maximises the machine’s potential.
Expert Installation: Our team ensures that your machine is installed and configured for optimal performance right from the start.
24/7 Customer Support: Available around the clock, our support team is ready to assist with any questions, technical issues, or troubleshooting needs.

With ongoing support and a reliable maintenance programme, Total Rollforming ensures that your machine will continue to run smoothly, delivering the results your business needs for years to come.

Maximise Uptime with Our Maintenance and Reliability Programme

Regular maintenance is crucial for extending the life of your equipment and keeping your production line running smoothly. Total Rollforming provides a comprehensive maintenance programme designed to prevent downtime and ensure consistent performance.

Preventive Maintenance: Regular inspections and check-ups help identify potential issues early, reducing the risk of costly breakdowns.
On-Site and Remote Support: Whether you need assistance on-site or remotely, our team is ready to ensure minimal disruption to your operations.
Fast Turnaround Repairs: With access to spare parts and efficient repairs, we ensure your machine gets back to full productivity quickly.

With our expert technicians and dedicated service team, we ensure that your equipment operates at peak efficiency, helping you maximise output and minimise downtime.

Explore More Resources

Looking for additional details about how our machines can enhance your production? Explore the resources below:

Product Brochure: Download the full brochure for detailed specifications and configuration options.
Video Tutorials: Watch our machines in action and see how they can improve your operations.
Case Studies: Discover how other companies have successfully integrated our machines into their production lines.

These resources provide you with all the information you need to make an informed decision about how our machines can benefit your business.

Electrical Slitter Unit

Electrical Slitter Unit integrates a precision cutting system directly within the folding machine, reducing manual handling and removing the need for a separate cutting station. Designed for accuracy and efficiency, the electrical slitter, hemming, or roll-former heads are interchangeable and fully retrofittable on existing Thalmann machines. This integrated setup improves production speed, ensures consistent cut quality, and enhances overall workflow efficiency.

Short Part Back Gauge Finger Unit

Short Part Back Gauge Finger Unit enables the precise production of parts as short as 100mm using adjustable back gauge stop fingers. Designed for accuracy and flexibility, it allows operators to form smaller components with consistent quality and repeatability. Ideal for detailed sheet-metal applications, this feature enhances the productivity of the TZ Series by reducing setup time and improving handling precision.

Tapered backgauge

Tapered Backgauge supports the precise production of tapered parts with dimensional offsets of up to 600mm, allowing profiles to sleeve seamlessly into one another. Designed for flexibility and accuracy, the automated version enhances productivity and expands design capabilities for roofers, engineers, and architectural fabricators. It ensures exact positioning, consistent fold geometry, and efficient handling for complex sheet-metal profiles.

Dynamic Crowning

Dynamic Crowning System (DCS) maintains uniform bending angles along the entire workpiece by automatically compensating for material deformation. This advanced system prevents overbending at the ends and eliminates the “banana effect”, ensuring consistently precise and repeatable results. Designed for long folding applications, it delivers superior accuracy and surface quality for architectural and industrial sheet-metal production.

Hardox

Folding beams made from HARDOX 400 steel provide exceptional wear resistance and long-term structural stability. The material maintains high bending accuracy over extended use and can be welded if damaged, ensuring reliable performance and an extended machine lifespan.

Hemming and Roll Former Unit

A modular and interchangeable unit designed for forming precise panels and tight hems. It combines folding with hemming or roll forming in a single operation, reducing handling damage and improving efficiency and finish quality.

Folding Beam Curved (Instead of Straight)

Curved folding beams, often called “goat’s foot” tools, provide greater forming flexibility and increased clearance. Their geometry supports the production of deeper profiles with high precision, reducing the risk of material collision and enabling a wider range of architectural applications.

capabilities

We help to create confidence, continuity & care.

Our focus is on reliability that lasts long after delivery — through proactive service, local expertise, and genuine long-term support.

SERVICE

24/7 Customer Support & Training

Expert installation, hands-on training and ongoing assistance ensure peak performance across all double-folding operations. Our service team is available around the clock to keep your production line running smoothly throughout Australia and New Zealand.

ASSURANCE

12 - Month Warranty

Comprehensive 12-month manufacturer warranty on parts and workmanship — backed by the engineering standards of our global manufacturing partners and supported locally through Total Rollforming's service network across Australia and New Zealand.

Model	Thalmann TZ Series \| Long Folding Machines
Automation	Fully Automated
Control System	Advanced CNC with DS 3000 Software
Material Thickness (Max)	3.00mm
Max Length	12 200mm
Safety Features	Laser Monitoring, Guarding & Interlocks
Software Integration	Industry 4.0 Integration / nuEvolution Compatibility

Thalmann TZ Series | Heavy Gauge Folding Machines